Sunday, October 9, 2016

The Abhorsen's Bells

by guest contributor Grace, Ginger Armadillo Costumes' resident metalworker and props-lady

My biggest project for Geek Girl Con this year was creating Sabriel's iconic bells, the magical tools she uses to battle necromancers and lay the dead to rest. Since the bells are such an integral part of her character, I knew I wanted them to be both aesthetically pleasing and sturdy enough to endure lots of handling. (And unlike her sword, this was a project where I could use actual metal!)


The first step was acquiring the bells. I purchased the majority of them on Etsy from someone's collection of vintage bells. 

Not appearing in the final cosplay, that terrifying clown handle in the middle of the row.

I ended up choosing five of them for the mid-size bells, and had to purchase an additional larger bell from Amazon. The smallest bell I made from the end of a candle-snuffer.

The bells were vintage, so they had quite a lot of tarnish and patina on them.  I detached them all from the handles and clappers and went to work. I did lots and lots of scrubbing... and more scrubbing...

Yucky metal water is yucky.

...until I finally had some nice clean bells! 

Shiny!

Only one of my bells came with a wooden handle, so it was off to the thrift store to find something suitable to make handles for the rest of them. I was hoping for wood-handled silverware or maybe pegs of some kinds, but instead I found this:

For gnomes, presumably.

I quite unceremoniously tore apart the tiny chair for its various parts, resulting in a pretty good basis for some handles.


I sawed the chair pegs into graduated sizes, and got some brass finials that I would later affix to them. (The smallest two finials are actually alarm clock feet from the Alethiometer I was making for my Lyra costume.)


Sabriel's bells are explicitly stated as being silver; a necromancer's bells might be other colors, but not the Abhorsen's! This meant I had to find some way of changing the color.

If you are looking to budget your money/time/effort/sanity, at this point I would recommend finding the best silver paint you can and proceed with that. If you're looking to lose money/time/effort/sanity but gain an interesting new skill, you can do what I did, and electro-plate them with nickel.

I love metalworking and feel that there's a luminous, bright quality to true metal that paint can't quite capture, so going the extra mile on the bells was very important to me.


That being said, this is NOT a tutorial on safe and successful electro-plating! I recommend doing your own research and making sure that you are taking appropriate safety precautions, as the process involves live wires and a poisonous chemical, nickel acetate. (I used this tutorial: http://www.instructables.com/id/High-Quality-and-safe-Nickel-Plating/ )

Pictured: not the ideal way to do this.

To start plating, you have to make a solution of nickel acetate by running a current through two pieces of nickel in vinegar (I used pure nickel wire, but a solid piece of nickel would be better, since the wire degraded quickly.) I started using 9V lantern batteries, but this takes forever. I soon graduated to making my own power source out of an old phone charger, a fuse box, and some alligator clips, which was much more successful.


Once the solution is saturated with nickel, it's time to plate! Ideally, you connect your bell to the negative wire and the nickel source to the positive wire and dunk them both in the solution to complete the circuit. This draws the nickel onto the surface of the bell.

Of course, things were not ideal, so this whole process took me about three weeks to get right. First the solution was too weak, then the bells weren't clean enough, then the current was wrong, then I had to agitate the whole mixture... It was definitely a learning experience.

But finally, after a lot of trial and error (mostly error)...

Worth the work.

With the bells complete at last, I went back to working on the handles. I filled the holes with wood filler, sanded it down, and drilled holes in both ends: one for the screw to hold the bells together, and one for the grub screws that the finials would be attached to.  For a functional prop like this, which might see wear-and-tear, I had a strict no-glue policy.



Lastly, I painted the handles with acrylic paint, sealed them with Renaissance Wax, attached the finials, and re-attached the bells and clappers. (I didn't plate the top part of Astarael, the largest bell, and left it brass so that size difference wasn't so dramatic.)

The finished bells.




The next step (and by far the most frustrating one) was building a bandolier to house them. This was a last-minute, night-before-the-con project, and I was very worried that all the work I had put into the bells would be wasted because I couldn't get the holder right.



Although Sabriel's bandolier is describe as having full pouches, I really wanted the bells to show. The difficulty was building a system that both displayed and supported the bells, while still allowing the user to easily remove and replace them.


I decided on a series of loops for the handles, and a lid and strap to hold the bell in place. (The lids have a lip on the inside that keeps the bells from moving too much.)




Two belts from Goodwill, a bag of leather scraps, and a lot of grueling leather-sewing later, I had a complete bandolier!


Making these bells was an amazing, informative, difficult, and altogether wonderful experience, truly a labor of love. By the end, it was as if each bell had developed it's own personality and quirks, often quite similar to those described in the book. (That means you, Kibeth. I guess "a difficult and contrary bell" means one that won't plate or hang straight or do anything I want.)


Best of luck with all your cosplay endeavors, and thanks for reading!



3 comments:

  1. This is a fantastic tutorial! I never knew you could plate something with metal at home. I hope to someday cosplay Sabriel, but I'll be going the paint route, I think, haha! Thank you for walking us through your process, your bells turned out gorgeous!

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    1. You're so welcome, and thank you as well!

      -Grace

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  2. This is amazing! The metal plating sounds like it was a huge hassle, but absolutely worth it. (That bandolier was a night-before rush?? It looks so good!)
    I'm curious what the bells sound like :o Do you have a video of them in action?

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